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2000L CIP

Product classification: Transformation of fermentation engineering

Applications area: Beer Bars, Hotels, Restaurants etc.

Product features:

1. With insulation, superior hole, emptying device, liquid level display, temperature display, with a cleaner;
2. Single-layer tank, superior hole, emptying device, level display, temperature display, with a cleaner, inner coil heating;

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1、CIP Cleaning System

With the development of the video industry, CIP system has develop and improve. Initially cleaning on the tank, pipe and other equipment by the manual, time-consuming and ineffective. CIP system uses fluid circulation to clean tanks, piping and equipment, without disassembly to achieve the desired cleaning effect. CIP cleaning system to ensure a certain cleaning effect, improve product safety; save operating time, improve efficiency; save labor, protect the operation of security; save water, steam and other energy, reduce the amount of detergent; production equipment can be large-scale, High level; extend the service life of the production equipment.

① CIP cleaning mechanism of action

Chemical energy is mainly generated by the added chemical reagents,is the most important factor for wash. General manufacturers can choose detergent based on the nature and extent of pollution, constitute the material, water quality, selected cleaning methods,cost and safety aspects.

Physical energy can be powered primarily by the washing pump, the cleaning solution is sprayed onto the inner surface of the tank and the cleaning fluid flows down the tank wall. In general, the effect of such a mechanical effect is very small, cleaning effect mainly by the chemical effect.

② Characteristics of Dirt in Fermentation Engineering

In the fermentation process, the dirt is generally combined with inorganic and organic matter, the structure is as follows: to inorganic as the skeleton, organic matter filled in them.

③ Pollutant cleaning sequence

The structural characteristics of pollutants determine the method and sequence of dirt cleaning: Dirt outsourced as organic matter, must be corrosive with inorganic solvents, and then remove the organic matter in the dirt, dirt in the inorganic skeleton is revealed, and then use the organic solvent to remove the inorganic matter, the whole dirt can be washed off. In the fermentation process, the general use of lye to remove organic matter. Use acid to remove inorganic, and advanced alkaline cycle, and then the acidic cycle, the order can not be reversed, otherwise, the cleaning effect will be relatively poor. 

2、CIP cleaning effect evaluation criteria as the food industry ideal CIP, cleaning effect must meet the standard:

① Odor: fresh, no different smell, for special processing of goods special settlement allows a slight smell but does not affect the final product safety and their own quality.

② vision: clean the surface bright, no water, no film, no dirt or other.

③ effect: After CIP treatment, the production capacity of the equipment significantly changed, health-level indicators to meet the relevant requirements.

3、Applicable scope

Applicable to the entire fermentation engineering system cleaning, sterilization

4、Structure

① All tanks are made of high quality 304 or 316 stainless steel materials, argon protection welding, polishing, outsourcing according to the requirements of processing, high-quality key valves.

② Use automatic control technology and semi-automatic combination, according to the needs of customers to configure a reasonable

③ the cleaning tank has its own cleaning function.

5、Cleaning process

6、CIP station system

The CIP station consists of physical cleaning tank, chemical cleaning tank, pipe, pump, control system and accessory. Physical cleaning tank, chemical cleaning tank, pump, connected through the pipeline and to be cleaned equipment.Through the CIP control system to control on the cleaning fluid pressure, flow, temperature.

 

System configuration structure table

 

Name

Specification

Quantity

Effect

Concentrated alkali tank

With insulation, superior hole, emptying device, liquid level display, temperature display, with a cleaner

304 stainless steel

Store the concentrated base

Dilute the alkali tank

With insulation, superior hole, emptying device, liquid level display, temperature display, with a cleaner, inner coil heating,

304 stainless steel

Alkaline cleaning

Concentrated cans

With insulation, superior hole, emptying device, liquid level display, temperature display, with a cleaner

Select 316 or 304 according to the nature of the acid used

Store concentrated acid

Dilute the alkali tank

With insulation, superior hole, emptying device, liquid level display, temperature display, with a cleaner, the coil heating, circulation back to the tube, according to process requirements to decide whether to add heating device

Select 316 or 304 according to the nature of the acid used
304 stainless steel

Acid cleaning

Hot water tank

With insulation, superior hole, emptying device, liquid level display, temperature display, with a cleaner, inner coil heating,

304 stainless steel

Hot water rinse

Disinfectant tank

Single-layer tank, superior hole, emptying device, level display, temperature display, with a cleaner, inner coil heating,

304 stainless steel

Disinfection cleaning

Sterile water tank

Single layer tank, superior hole, overflow device, liquid level display, with a cleaner

304 stainless steel or 316L

Sterile water rinse

CIP pump

Low flow, high lift

304 stainless steel

Cleaning, recycling

Heater

Tubular (in vitro) coil type (in vivo) sheet heat exchanger

304 stainless steel

Heat the cleaning solution

Level display

Glass tube, differential pressure transmission

attaching

Display level

valve

Pneumatic valve or manual valve

304 stainless steel

Cleaning control

Pipe filter

Oblique insertion

304 stainless steel

Filter intercept

Control System

1PLC control

1attaching

1Cleaning control

 

The technical parameter of CIP cleaning system

 

Name

Specification

Tank height

Tank diameter

Quantity

Material

Applicability

(100hl/y)

Remarks

1Acid tank/ lye tank/sterilize tank /hot water recycle tank

12000L

1800

1200

1

304

10000

The hot lye tank and the hot water recycle tank are adopted the polyurethane insulation

3000L

2400

1300

1

304

20000

5000L

3000

1500

1

304

30000

10000L

3600

2000

1

304

More than 5000

Washing pump

30t-50t/h

......

......

1-2

304

......

Pipes and valves

......

......

......

Attaching

304

......

Control system

......

......

......

Attaching

304

......


The main equipments of CIP cleaning system are: hot alkali tank, cold alkali tank, acid tank, disinfection tank, recycling water tank, CIP transfer pump etc.

1. All tanks are adopted high-quality 304 stainless steel material, argon protection welding, inner and outer polishing processing, high quality valves and pipes, optimization technology link.

2. Adopt the automatic control technology, temperature, realized the automatic control of temperature, pressure, flow, liquid level etc, satisfy the need of automatic cleaning in every production connection.

3. Chose the advanced technology, the general cleaning process: hot water washing→ hot alkali water→ clean water→ acid water cleaning→ clean water→ ppm level hydrogen peroxide→ asepsis water; after finish of each link, recovery the washing and recycling using to reduce the environmental pollution.

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